Tuesday, 8 July 2014

Preparing to paint

We are three quarters away from sanding back one side of the boat, all in all the outside planks are in good shape, we need to completly caulk this side of the boat, the old oakum falls out in some places.





We have built a couple of rafts from two old barrells ans two scaffold tower boards with the planks from downstairs.

With our weather being as it is we have tarpaulined the whole side of the boat.








The first plank is rotted in one place, luckily enough it is small enough to fill with the epoxy filler.







Saturday, 5 July 2014

Exterior Acrylic latex paint??

Tino is 72ft, roughly 23 metres long and needs completely repainting, we are going to need a decent amount of primer and paint, this is going to be an expensive job short and long term if we make the wrong choices.

We have already decided to use CPES from www.makewoodgood.com as our primer and their epoxy filler Fill it, while researching epoxy resins. primers and top coats I came across this website and an interesting section regarding the choices of topcoats available the pros and cons of each, one being the use of household 100% acrylic exterior paint as a topcoat pioneered by a Dave Carnell a Chemist and Coatings specialist.

What we know

The CPES acts as a primer and restorer by changing the cellulose of the wood dissolves into the sap, oil and moisture found in wood, when all the solvents have evaporated the topcoat should be applied, usually within three days, however it takes up to seven days to fully cure, the applied topcoat cures with the epoxy therefore creating a strong bond.

The article by Dave Carnell a Chemist and Coatings expert and an icon in the boating and marine world

When I bought my first yacht (27’ auxiliary sloop) for $300 in 1951 I quickly learned that if its for a boat,the same material costs several times as much as if it is for your house. Oakum was $1/lb. at the marine supply store;five pounds for a dollar at the plumbing supply store. Marine paint cost several times as much as house paint of similar composition. I worked for a major chemical company that also made paint and knew that their paint that made the most money and on which they spent the most on research was house paint. Houses are out in the weather all year-no winter cover or inside storage. Their owners expect to repaint them infrequently, such as every ten years or so. They also expect a good paint job will require little preparation before repainting. Back then the only house paints were oil paints, so my yacht was painted with top quality oil-based house paint.

All paints consist of binders or resins, pigments, solvents, and additives. The binder forms the film that sticks to the boat and holds the pigment there. The pigments color the paint, make it opaque and have a good deal to do with UV resistance. Solvents keep the binder dispersed or dissolved and the pigments dispersed in an easy to apply state. They allow the paint to be applied in the correct thickness and then evaporate from the paint film as it dries. Mineral spirits, a petroleum distillate fraction, is the most common solvent in oil-based paints. In latex paints, water is the major fluid. It does not dissolve the latex particles, but disperses them in suspension. Small amounts of special solvents are present to control the coalescence of the latex particles into a tough, tenacious film and to slow down the drying of the latex paint. Through the years latex paints have developed to the point where 100% acrylic latex paints are better than oil paints on all counts. They are more durable and tougher. They resist chalking and fading, retaining their color especially well when exposed to bright sun. They are easier to apply, going on more smoothly and with less brush drag. They have less tendency to grow mildew. They have almost no odor and no fire hazard. Cleanup is with water. They can be recoated in as little as one hour.
The 100% acrylic latex is the key to the outstanding latex primers and paints now available. The weather resistance of these polymers parallels that of the acrylic molding powders that make red automobile taillight and stoplight lenses that last forever without fading. I checked out all the top quality exterior primers, paints, and porch and deck paints at both Lowe’s and Home Depot-they are all 100% acrylic latex products. All of the products are available as custom colors mixed to your desire.


A posting on the rec.boats.building newsgroup on the Internet asked if latex paint was good below the waterline, as if it was going to wash off. Look around your neighborhood. All those houses painted with latex paintsit out in the weather all the time. My boats live in the water with their latex paint jobs. Platt Monfort recommends for waterproofing the Dacron® skins of his Geodesic Airolite boats “...the simplest method being a good quality exterior latex house paint.”How long is the latex paint job going to last? The 16-year old Uncle Gabe’s Flattie Skiff (Sam Rabl) built of ¼” fir plywood was painted when new and then about 9 years ago. It looks pretty scroungy, but the interesting thing is that while the paint on the wood has been scoured off by hurricane winds and general wear the paint on the epoxy-fiberglass joints in the sides is perfectly intact and looks great.


When I rebuilt my 1964 Simmons Sea-Skiff 20 I used a heat gun and a wide chisel to remove about a dozen layers of old oil paint. To repaint I used latex primer and then two coats of Lowe’s “Severe Weather” 15-year guarantee semi gloss latex exterior paint custom colored to match the “Simmons blue” that was next to the wood. It has been three years and three hurricanes ridden out on the mooring since the boat was launched. Except where the boat has rubbed fenders or the edge of the float and on the cockpit floorboards the paint is in first class shape. I do need to repaint the floorboards. In my survey I found that Lowe’s has an exterior 100% acrylic latex skid resistant paint (Skid-Not®) that can be custom colored. I believe I will try it.I am not alone in appreciating the outstanding performance of 100% acrylic latex paints for boats. Thomas Firth Jones, boat designer, boatbuilder, and author of Boats To Go wrote in Boatbuilder several years ago that he preferred latex paint over oil paint for boats for all of the reasons cited above. He did comment that he paints his tiller with oil-based paint because the latex paint stains there.I was talking with “Dynamite” Payson one May weekend a couple of years ago and he told me he was going to repaint his skiff with latex paint that weekend.Jim Michalak, boat designer and builder, uses latex paint on his boats.Phil Bolger reported in Messing About in BOATS that his personal outboard boat is painted with semigloss latex house paint.Boat builders are traditionalists and it has been a hard sell to get them to accept plywood, stitch-and-glue construction, epoxy adhesives, and other similar innovations. Don’t let tradition keep you from benefiting from the ease of application and outstanding performance of 100% acrylic latex paints.[This message has been edited by Dave Carnell (edited 12-15-2000).] 

A few replies from people who have also followed Dave's lead and their results

Just read your great article about using latex paint on boats.

I had a 40' sport fisherman and I painted it with white exterior gloss latex. Just cleaned up the hull real good and sanded any rough spots, then put the latex in a gun, cut it with a little water to thin somewhat, and shot the
boat and cockpit. That stuff is tough, and holds up very well. The nice thing is you can simply touch up any gator marks that occur. I ran it about 5 yrs on a basic coat, then finally did an overspray. Figured it would go another 5 yrs or so. Everybody thought I was nuts. I simply did what you did: pointed out how well it holds up on houses, fences, etc. Another nice thing is that, in many areas, it will touch up fine with brushes



Boating Forum Comments:


As is well known on this forum and around Cape Cod, I too believe in latex. Learned the trick back in the '60's from Spaulding Dunbar.

I was spot painting a repair just above the waterline at the bow. SInce it was low, it was more convenient to paint from an inner tube. One passer-by said, "You can't do that. The water will spoil everything." "'Zat so?" was my reply as I dipped my brush in the water next to me . . .

I'd heard about Spaulding doing that and always wanted the excuse to do it myself.

Fond as I am of latex, it's hard to get as absolutely perfect a finish as, say, Kirby. Those fancy hightek paints - Ironon or some such name - really do last eight to ten years looking good if you don't ding them. Regular paints should be good for three or four years if you don't bang the boat but many folk paint yearly anyway.

The latex looks primo the first year but when I go a second year she looks like she's thinking about a paint job. Third year and the paint does not look it's best at all. While latex will show a bump sooner than topside enamel, a booboo on the topsides can be fixed in minutes. Latex is so cheap, prep and application are so easy and clean up laughably simple that it's actually more cost effective to paint yearly than any alternative.
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FWIW, I used two coats of latex porch paint on the deck (glass over ply) of my old T-bird in Berkeley. It lasted three years for me, and three since (although the current owner doesn't use the boat much). A cautionary note, though: I first put on the second coat in the aftenoon, and heavy fog came in early. Most of the paint ended up in the bay, and I had to take nasty white drips off the blue stripe on the topsides. Kirby's is nicer, but more expensive and more work.
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My entire cabin structure is latex ... holds up just fine ... three years and counting. So easy to work with.
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How about latex over old oil based enamel. Bad? O.K?
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I'm doing it too, on cyprus planks. Works great and easy touch up. Does not give a perfect job, but she does not have perfect surface. Looks damn good though. I'm on about a 5-year repaint schedule. I also use a home depot flat latex porch and floor enamel in the cockpit. That does just fine, too. I'll be using it on the cabin roof next spring. I use Home Hardware's Best Exterior Latex.
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What about a clear latex sealer for brightwork instead of varnish? Any suggestions or experinces with that?
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Painted my Bolger Nymph dinghy with latex a couple of years ago and it still looks presentable. Even after being dragged in and out of a pickup bed and onto numerous beaches. I used an acrylic latex primer and semi-gloss topcoat.
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Two years on the topsides of AMANTE (50'Calkins sloop)in semi-gloss because I like the look. Not fond of the slick shiny plastic look of Imron or Awlgrip. The latex went over oxidized Awlgrip that had been sanded lightly and wiped with acetone. It holds beautifully. Also used the same semigloss on the non-skid portion of the cabintop. That has been terrific. Easy to clean and very, VERY tough. AMANTE is not a workboat. She has acres of varnished teak, chrome and brass. I constantly get compliments on her hull.

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Another believer here, thanks to Dave's advice. My glassed plywood Weekender looks wonderful with Glidden semigloss exterior acrylic latex.

My 24 year old fiberglass sailboat is ready for her first paint job on the hull sides, the gelcoat is now dull and thin. The local yard wants $5 grand for a first rate Imron job. No thanks. Anyone ever tried latex on old gelcoat?
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My 24 year old fiberglass sailboat is ready for her first paint job on the hull sides, the gelcoat is now dull and thin. The local yard wants $5 grand for a first rate Imron job. No thanks. Anyone ever tried latex on old gelcoat?
Is the gel coat too thin for a light cut and polish? I would try this before slopping paint on it.
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I refinished an old SUNFISH very nicely and latex sticks to fiberglass-epoxy butt joints in plywood through hurricane wind-blown abrasion that scours it off the plywood. In my experience, it goes on any surface that is sound.
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Thanks Dave, I may try the transom first to see how it does. The gelcoat on the transom is particularly thin where several names have been scrubbed off it over the years.
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My boats are in the water year round in NC. The paint is o.k. on the whole hull, but, of course, it is not anti-fouling. Owner of a houseboat in fresh water reported good service.
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Topsides is my only experience ... other than a small fishing boat. Did not work well below waterline on that boat.
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Topsides- it's AWESOME- cheap, long-lasting, easy to apply ... what else can you ask for with paint??
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You want to be sure to brush or roll coats of latex paint out well. Resist the temptation to put on a nice thick coat; it may lead to trouble.
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Dave, for what it's worth, a further note on thickness ( I agree with you). A painter told me to roll the latex on first, then brush it in with a good brush. My entire boat (45' ketch "Sea Witch") is now 3 years with latex over old oil (waterline up except brightwork), and as good as the day she was done. She is in water year round, all temps, and as everyone adds, soooo easy to spot repair.
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Dave, Saw your website and am thinking seriously about using latex. The boat I'm building is a 14' glued lapstrake, sealed inside and out with 2 coats of epoxy. I plan to paint the outside and finish the inside bright. It will be a trailer sailer, stored out of the sun, but all the water around here is salt or brackish. However, I hose down the boat with a garden hose after each use so the salt residue doesn't stay on the boat. Will the latex stick to epoxy, and what surface preparation is needed? And is there something as cheap and easy to use as latex that I can use for a bright finish?
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The System Three person I talked to once said ALWAYS check oil based paint to be sure it will cure on epoxy but water based paint always will. Words to that effect anyway.
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I've used Latex on my live-aboard houseboat, it has been in the water for two and a half years, and the paint is still holding up. It is getting a bit dingy, perhaps I will re-paint next summer.
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Used the search feature to find this thread, and now think latex is the way to go for the deck (over epoxy on wooden Sunfish)... but what's best for below the waterline? I've read that oil based paint won't cure over epoxy? But latex doesn't hold up as well as a bottom paint. Other options?
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From what I've read here, oil paint cures fine over epoxy that isn't actively outgassing. So if the epoxy is FULLY CURED (which can take weeks depending on brand, application and curing temps), oil paint is a fine option for dry-sailed small boats. (Progressive Epoxy note - more on this topic elsewhere on this page)
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I've had good luck with Rustoleum non-marine paints on the EXTERIOR of 5 boats. So far so good...

What Thorne said about epoxy... I have waited days and days for rustoleum to NOT dry on a new epoxy surface (West 105/205fast). Rescued the whole job with an additional coat with a healthy blurp of Japan Drier.

No problem with Rustoleum on a fully cured epoxy surface. After sanding the surface, wash with mild detergent and water and let dry. This will clear the free amines that migrate to the surface and act as Rustoleum-Anti-Dry.

Jus my experience... (Progressive Epoxy note - more on this topic elsewhere on this page)
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Re: Latex Paint for Boats
It seems most of you who advocate using latex are using it on sealed/epoxied/glassed surfaces, or on cabins and such. I just can't believe it'l work on carvel planked wood, with the accompanying seam compounds and swelling/ saturation, especially at the waterline. What about cutting in the copper line? Over latex? What about times when (after a storm, etc) the boat has 10" of water in it and you don't get it bailed out for hours? I don't think latex will work for these situations.
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Re: Latex Paint for Boats
I painted my dory with latex house paint last spring. it sat in the lake all summer. the only place the paint failed was where i foolishly use some slickseam to fill a few gaps. elsewhere its like new. sat with water in it many times.



Priming options - on wood (plywood)/fiberglass/metal

Obviously, water based latex on metal surfaces is a no-no that will cause rusting on steel surfaces.

Latex paint in nice. Easy to apply, great UV resistance and color stability, open containers store well. Flat to semi gloss finish. Downside is that it is not as smooth or glossy as solvent based paints. This is often a plus on decks or cockpits which folks don't want too shiny in most cases. However, some people want vey slick, smooth, shiny topside hulls.

Exterior latex is designed to use without a primer. Imagine having to prime a large beach home prior to painting! That said, latex paints seem to like to go over a primed surface. The priming seems to give the latex a more stable surface to bond to extend the paint job. it is important to prime AND SEAL plywood (plywood boats) because a lot of ply woods will over time peel or 'check' with dampness/water damage. Sealing the edges of the plywood is especially important. For sealing, always use two coats to fill in thin spots, micro pinholes in the coating etc. Generally plywood is sealed and primed with solvent thinned epoxy (like our esp 155 or home thinned marine epoxy used for the rest of the boat construction. Our aluminum filled moisture cured urethane (aluthane) also works. Links to these products at the bottom of this site.

over epoxy
Latex goes over epoxy very well. In some cases it is best to wash and or sand the epoxy first (many epoxies - not our No Blush Marine Epoxy will 'blush'). That said I normally just paint over the epoxy without special prep. The first coat or two of the latex will show lots of paint brush marks on the slick and smooth epoxy. I have even seen wet latex applied over wet epoxy.

Decision made we are going to use 100% acrylic paint on the outside of the boat.

Tuesday, 1 July 2014

Dry bilges, can it be done??

One of the advisories on the survey as previously mentioned is to install an automatic bilge system.
After nights of reading I came across this website http://www.star-distributing.com/howtoguides/drybilge.html



Dry Bilges in an old wooden boat, it can be done. 
© Written by: Steve Ray 
Traditional boat building relies upon the swelling of wood to create a watertight seam. This has been the method used for ages and is still in use today. The use of seam compound (caulk) is to retard the flow of water and provide extra plugging of the space between the planks.
The heyday of wooden yacht construction was in the first half of the 20th century. During this time lumber was available in the quantity and quality needed for yacht construction. Wealthy individuals had yachts constructed and spared no expense in doing so. The great yacht designers of the time were using the latest materials and construction techniques of that era. Even the finest built yachts were not expected to survive for more than twenty years with out major rework. These boats were sold off before the major work was needed. The wealthy were then on to better and newer yachts. At this time the not so wealthy was able to own these yachts. Some did the necessary rework although most just patched things up.
Here we are in the beginning of the 21st century and quite a few of these yachts are still surviving. Most have been destroyed. Surviving wooden boats are seeing a new resurgence of interest. Again the wealthy are buying up boats with a prestigious history and are spending big money to restore them. The not so wealthy are taking on project boats to restore and use.
Many of these boats have the original planking. The planking is not as good as it originally was. Repeated drying and swelling (due to dry storage) puts a strain on fastenings and seams. The wood fibers surrounding fasteners tend to crush and the hole becomes oblong. Water enters this space and follows the open-end grain. The same happens along the edges of the seam. Over time the planks loose their ability to swell back to the tightness they once had. These planks are softer, and less dense after being immersed in water for half a century. They do not seem to be rotted but are porous. Salt in the water pickles the wood and retards decay. What is lost is density due to decay of the soft part of the wood cell. Salt crystals in the bilge above the bilge water line can often identify waterlogged wood. Sweating of the planks often causes water in the bilge as much as leaky seams can.
The widespread repair method of this situation is the wholesale replacement of the planking. Once again deep pockets are needed for this adventure. There is an alternative: stopping water from entering the planks in the first place. This will allow stabilization of the wood and eliminate the need for swelling. Modern coating technology allows us to breath new life into old boats.
Procedure
First and foremost remove all paint from the wood. For this operation I suggest using Aqua Strip or Ultra Strip for fast paint removal. These products are manufactured by Back to Nature Products and feature no solvents or caustics, no flammability, and are non-toxic. Best of all they are easily washed off with water, leave no residue and will not damage wood or gelcoat. Ultra Strip works faster but is more expensive. If you have the time the Aqua Strip will work fine. Both products soften all of the paint layers in one pass for easy removal.
Once all of the paint has been removed, reef the caulk out from the seams between the planks. It is not necessary to remove the cotton. A screwdriver with the blade bent 90° can make a reefing hook tool. The blade is pulled (or tapped) along the seam. Heat the rod red hot before bending. The best screwdriver for this purpose has the metal incorporated as part of the handle. These screwdrivers are becoming rare.
Remove a few fasteners in different parts of the hull and check for overall condition. This is the best time for refastening the hull if it has not been refastened in the last 20 years. Should the fasteners indicate deterioration, replace.
At this point the seams are open and the wood is bare. It is time for restoration. Use sandpaper on the seams to clean out any remaining caulking compound. Taper a paint stirrer along its long edge and cover with sticky back sand paper to make a seam-sanding tool. Slide along the inside of the seam and change paper often. If any caulking cotton has come out replace. Once the seams are clean brush in enough Clear Penetrating Epoxy Sealer™ (CPES™) to soak the wood in the seam. Allow this to dry overnight. The CPES will condition the wood so as to hold the new caulking material.
The use of CPES replaces red lead paint. Traditionally red lead was so useful due to the lead acting as an astringent on the wood surface. This poisoning of the wood retarded wood decay. CPES does this a different way. The ability to prevent rot is due to the fact that CPES coats the cell walls without clogging the tubular structure of the wood cell. This microscopically porous surface is fine enough to prevent bacteria from entering the wood while allowing the much smaller water molecules (moisture) to transport in and out of the wood. Any bacteria or mold spores in the wood are encapsulated by the epoxy and rendered incapable of growing. The wood is indigestible therefore rot cannot progress. Insects or marine borers cannot eat it either.
Another benefit of the use of CPES is its ability to "glue" the paint to the wood. When paint is applied to semi-cured CPES, a molecular bond is created when the CPES fully cures under the paint layer. Old dried out lumber will absorb a lot of CPES much the same way it will absorb water. This allows restoration of old and mildly decayed wood. In this instance CPES is being used to bond the seam material to the wood as well as paint.
Now is the time to pay the seams with polyurethane caulking compound. I advise against using 3M-5200 for seams. It is way too adhesive. The whole idea of this procedure is to enable future maintenance. When used in planking seams, the 5200 will glue the wood together so well that destruction of the plank is necessary for removal. Filling the seam to stop water flow is the only necessity and so low adhesive polyurethane caulk is preferred. We sell the Sitka 291LOT caulk for this purpose. When replacing a plank (in the future) slicing the caulk with a razor knife is all that is needed to allow reefing.
At this point the seams are caulked and allowed to fully cure. Where there are minor divots or missing wood, coat with CPES and follow with Fill-it to bring flush. Sand the entire hull until smooth. Once sanded apply a minimum of two coats of CPES to the bare wood. Keep applying the CPES until the will not soak up any more. CPES will restore the density of the wood and allow top coatings to adhere to the wood.
The main desire is the prevention of water entering the wood. If water does not enter the wood, than the wood cannot become water logged. CPES will not by itself stop moisture penetration. High Build Epoxy Paint will stop moisture. After allowing the solvents to evaporate from the CPES (usually overnight) apply three coats of High Build Epoxy Paint to a final thickness of 10 mils. Follow manufacturers instructions as to recoat time. As an indicator that the antifouling paint has worn off chose an epoxy paint color that is contrasting to the color of your antifouling paint.
Finish off with Epaint brand of environmentally friendly antifouling paint or any antifouling paint of your choice. Follow the instructions for coating epoxy surfaces.
In the bilge, coat with CPES and a few coats of bilge paint. The use of bilge paint is recommended since it will allow moisture in the wood to evaporate out and prevent any fuel or oil from entering the wood. The use of epoxy paint in bilges is not recommend since moisture will be trapped in the wood.
The net result of this paint schedule is to align the moisture content of the wood with the air instead of the water. The lower the moisture content of the wood, the more rot resistance wood has. The use of polysulfide caulk and epoxy paint eliminates the necessity of the planks to swell creating a watertight seal. By eliminating the swell / dry cycle there will be much less stress on the fasteners and ribs and the wood will last longer.
The difference of this method over fiberglassing is the ability to rework. The paint can be stripped off and planking replaced or refastened every 20 years or when necessary. Once fiberglass is on the wood surface, it is practically impossible to repair any problems in the wood underneath. Additionally if the fiberglass is insufficiently thick, play in the boat (guaranteed to happen) will induce cracking along the seams allowing water into the wood underneath. I call this the Tupperware syndrome. When food in Tupperware is placed into a refrigerator and left there long enough, the food will rot. A boat fiberglassed on the outside is exactly the same thing.
The author, Steve Ray, is President of Star Distributing and has over 20 years of experience in classic boat restoration. 



which has brought us on to our next two projects that are interlinked, clean and clear the bilges ready to install a new automatic bilge system that will either be 24v or 240, the pumps are available in either and to sand back and paint the outside and follow the CPES instruction when caulking, the better the caulking and treatment of the wood while painting the outside the drier the bilge on the inside.

As previously mentioned CPES is now available in the UK from http://www.makewoodgood.com

Three of the bilges have been cleared and all water pumped out, the engine room has diesel and oil in the bilge, we are going to pump the water into a barrel let it seperate and drain the water and dispose of the oil.





Clean Up








We have a length of pontoon a bosun's chair an angle grinder a hot air gun the sun is shining.


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